Integrated Engineers & Contractors

Features & BenefitsOur Air Ends

• Twin screw main engine, large rotor design.
• 5/6 Asymmetric rotor tooth profile, with branded bearings.
• High efficiency, low noise, easy maintenance, and wide range of applications.
• Their low operating speeds cause low wear and tear, giving them a longer service life.

High Efficiency Motors

• Only the best branded motors from Havells, Crompton, Siemens and more, ensuring reliable and efficient operation.
• High performance, with low power consumption and minimal maintenance requirements.
• Engineered to operate in tough industrial environments, delivering exceptional performance and long service life.

Best In Class Oil Removal

• Our oil separation technology ensures clean and dry compressed air by efficiently removing oil and other impurities.
• Advanced filtration systems and oil separators, guarantee reliable and consistent performance, resulting in safe end equipment operation, and end product quality.

Reliable Aftercoolers

• Designed to reduce the temperature of compressed air.
• When the hot compressed air is cooled, it contracts further to take up lesser volume, resulting in more compressed air for our customers in the same amount of time, and lower energy costs.

Aftercoolers are a standard feature in all our models

Optional Moisture Separator

• Moisture from a compressor can lead to corrosion, blockages, and malfuntions in end equipment, and can also affect the quality of end products, leading to costly rework and downtime.
• Our effective moisture separation can reduce load on and increase the life of your Air Dryers, and prevent damage to end products and equipment.

Ease Of Maintenance

• Fully modular design: Each panel can be opened quickly, making it easy to access any part of the machine for maintenance
• Simple Construction: Easily assembled components, to make routine services and maintenance work fast, reducing downtime.

Low Cost Of Ownership

• Compact design that saves valuable floor space
• Efficient rotors
• Up to 33% energy savings compared to traditional compressors.
• Effective air filtration prolongs the lifespan of consumables.
• Fully enclosed acoustic canopy design, with functional components enclosed in a single body with acoustic foam to minimize noise.

Exceptional Safety Features

• Automatic shutdown: Auto-detect issues like under voltage, over voltage, Thermal overload, High Temperature, Single phasing, Phase reversal, high pressure, and more, and shut the machine down to prevent any hazards.
• Fully enclosed design: All functional elements inside a single body, to protect operators from moving parts and eliminate the risk of accidents.
• Emergency Stop Button to allow operators to quickly shut down the machine manually in case of an emergency.
• Hour counter to easily track maintenance schedules and prevent any potential hazards.

Technical Specifications

Our Oil lubricated screw air compressors find extensive applications across diverse industries, ensuring reliable compressed air supply for various critical processes. Here are some key sectors and applications where our compressors excel.

• 3 Phase 415 Volt 50Hz. Starting Method-Direct Online/Star Delta Starter.
• Higher Capacity Screw Compressors Also Available.
• Specifications are subject to change without prior notice due to constant improvements being made.

Pre Filter:
High-efficiency general purpose protection for the removal of particles down to 3 microns including coalesced liquid water and oil, providing a maximum remaining oil aerosol content of 0.5 mg/m' @20°c

Final Filter:
High-efficiency oil removal filtration for the removal of particles down to 0.01 micron including water and oil aerosols. Providing a maximum remaining oil aerosol content of 0.01mg/m3@20°c.Use pre-filter before final filter.

Filter Housings:
Made out of aluminium pressure die castings, pressure tested & powder coated with manual/ auto drain fitting and optional pressure drop indication gauge.

Technical Data:

• Maximum operating pressure with auto drain 16 bar g (235 psi g)
• Maximum operating pressure with manual drain 20 bar g (294 psi g)
• Maximum recommended operating temperature for pre filter & final filter 66degc (150f)
• Initial dry differential pressure for pre filter 1.0 psi & for final filter 1.5 psi
• Initial wet differential pressure for pre filter 1.5 psi & for final filter 3.0 psi
• Maximum recommended pressure differential for element change 6.0 psi

Benefits:

• Low operating Costs,
• Highest Efficiency
• Simple Installation and Maintenance, Long Life

Additional Features:

• Corrosion Resistant,
• Compact Design & optional Differential Pressure Indication.

Specification:

The purpose of the Compressed Air Piping is to deliver compressed air to the points of usage. The compressed air needs to be delivered with enough volume, appropriate quality and pressure to properly power the components that use the compressed air. Compressed air is costly to manufacture. A poorly designed compressed air system can increase energy costs, promote equipment failure, reduce production efficiencies, and increase maintenance requirements. It is generally considered true that any additional costs spent improving the compressed air piping system will pay for themselves many times over the life of the system.

Condensate Control
Condensation control must be considered when installing a compressed air piping system. Drip legs should be installed at all low points in the system. A drip leg is an extension of pipe below the airline, which is used to collect condensate in the pipe. At the end of the drip leg a drain trap should be installed. Preferably an automatic drain should be used (see drain valves section of this catalogue for a complete description of the type of drain valves available).

To eliminate oil, condensate, or cooling water (if the water-cooled after cooler leaks), a low point drain should be installed in the discharge pipe before the after cooler. Be sure to connect the after cooler outlet to the separator inlet when connecting the after cooler and the moisture separator together. If they are not connected properly, it will result in either poor aftercooling or poor separation.

The main header pipe in the system should be sloped downward in the direction of the compressed air flow. A general rule of thumb is 1” per 10 feet of pipe. The reason for the slope is to direct the condensation to a low point in the compressed air piping system where it can be collected and removed.

Make sure that the piping following the after cooler slopes downward into the bottom connection of the air receiver. This helps with the condensate drainage, as well as if the water-cooled after cooler develops a water leak internally, it would drain toward the receiver and not the compressor.

Another method of controlling the condensation is to take all branch connections from the top of the airline. This eliminates condensation from entering the branch connection and allows the condensation continue to the low points in the system.

Pressure Drop
Pressure drop in a compressed air system is a critical factor. Pressure drop is caused by friction of the compressed air flowing against the inside of the pipe and through valves, tees, elbows and other components that make up a complete compressed air piping system. Pressure drop can be affected by pipe size, type of pipes used, the number and type of valves, couplings, and bends in the system. Each header or main should be furnished with outlets as close as possible to the point of application. This avoids significant pressure drops through the hose and allows shorter hose lengths to be used. To avoid carryover of condensed moisture to tools, outlets should be taken from the top of the pipeline. Larger pipe sizes, shorter pipe and hose lengths, smooth wall pipe, long radius swept tees, and long radius elbows all help reduce pressure drop within a compressed air piping system.

In recent years we have developed piping systems especially for compressed air. These compressed air piping systems typically have smooth walls, are lightweight, and reduce the installation costs associated with copper and stainless steel piping system.

Overview

Panurgy's Compressed Air Receivers serve as the backbone of compressed air systems, providing essential storage and distribution capabilities to ensure optimal performance and efficiency. Crafted with precision engineering and high-quality materials, our receivers are designed to withstand the rigors of industrial environments while delivering reliable and consistent results.

Our compressed air receivers play a crucial role in maintaining system stability by storing excess compressed air during periods of low demand and releasing it when needed, thereby minimizing pressure fluctuations and ensuring a steady supply of compressed air to downstream equipment. This function helps to enhance overall system efficiency and productivity while reducing energy consumption and operating costs.

At Panurgy, we prioritize quality and reliability in all our products. Our compressed air receivers undergo stringent quality control measures to ensure they meet the highest standards of performance and durability. Additionally, we offer a range of receiver sizes and configurations to suit various industrial applications, providing our customers with flexible solutions tailored to their specific needs.

With Panurgy's Compressed Air Receivers, you can trust that your compressed air system will operate smoothly and efficiently, enabling you to focus on your core business operations with confidence. Experience the difference that quality craftsmanship and dependable performance can make in optimizing your compressed air infrastructure.

Inquire Now Download PDFTechnical Specifications :

The receivers are available in horizontal as well as vertical installation. Standard supply is vertical installation. All following capacities have been designed at a working pressure of 10.0 bar. For other pressures and intermediate / higher capacities, please contact us. All pressure vessels are designed as per relevant Indian / International standards such as IS: 2825 or ASME sec. VIII, div. ii

Features & BenefitsRapid Heat Transfer

Brazed Plate Heat Exchanger Technology for much better efficiency than traditional Coil Heat exchangers.

3-in-1 Heat exchanger technology for efficient Pre-cooling, Freon cooling and moisture separation, all in one compact heat exchanger.

Ease of Use

Fully automatic push-button-start equipment.

No dedicated operators required.

Customization Options

Customization options to tailor the Air Dryers to your specific requirement.

We ensure that our Dryer fit perfectly into your unique compressed air setup.

Multiple Dew Point Options

One stop solution to all your Dryer requirements.

Wide range of dew point options, to choose the most suitable dew point for your specific application.

Dew Points from -20°C to -80°C are achievable.

Durable Constructions

Panurgy Air Dryers are built with high-quality components.

Our fully modular skid-mounted design allows for easy access to all maintenance points.

Reduced Downtimes and quick maintenance.

Gradual depressurisation and re-pressurisation prevent bed attrition.

Interior Epoxy Coating on towers for Enhanced Protection.

Compliance with Industry Standards

We meet or exceed industry regulations, ensuring compliance and safety in your compressed air system.

Fabricated as per ASME sec. VIII, Div-1 or IS 2825 codes.

Expert Technical Support

Panurgy offers expert technical support on thousands of applications.

We can help you choose the right Dryer for your application.

Dew Point Selection :
“Dew point is the measure of moisture content in air. It is the temperature at which moisture content present in the air, starts condensing. Lower the dew point, drier is the air”. Air of -40°C Dew Point means no moisture would condense unless temperature of the air is reduced to less than -40°C. Lower the Dew Point, higher would be the operating cost of Air Dryer. Hence proper selection of Dew point is very important for economical operation of the unit.
Applications
R: refrigerated type, H: heated type, HL: heatless type air dryer, NS: Not Specified.
Quality classes for compressed air according to ISO/DIN 8573/1. Above selection chart is only indicative. For final selection, capacity and ambient conditions are important. For detailed selection, consult Panurgy application engineers.
Our RecommendationsDetails Required for Preparing Proposals
Following details are required for preparing proposals :

Air/Gas Flow Rate/Pressure/Temp and compressor Make & Model

Dew point required / Application.

Type of compressor - Lubricated / non-lubricated.

Application of compressed Air/Gas.